Auto Polymer Dosing System

JY Auto polymer dosing system also called high efficiency auto polymer preparation dosing unit, which can prepare and throw polymer solution continually. It can complete the chemical combination and mixing of the polymer continually and efficiently to obtain homogeneous and activated solutions.
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Description
Overview

 

The automatic polymer dosing system is a device that integrates automatic batching, dissolution and dosing functions, and is designed to efficiently and continuously prepare and dosing polymer solutions. It is mainly used in municipal water treatment, sewage treatment and other fields. The system quantitatively adds dry powder or liquid polymer, fully mixes it with water, and then stirs it at multiple stages to ensure that the solution is homogeneous and reaches the required concentration. Finally, the metering pump accurately doses the prepared solution to the designated point.

 

Features

 

Efficient Automation
The fully automated operation of the automated polymer dosing system significantly reduces manual intervention. Compared with traditional manual operation, automated equipment can reduce operating time by 90%. Taking a municipal water plant with a daily processing capacity of 50,000 cubic meters of water as an example, the system can save about 6 hours of manual operation time every day and more than 2,000 hours of work per year.

 

Precise Dosing
The dosing accuracy of the automatic polymer dosing system is as high as ±0.5%, which is significantly improved compared to the ±5% of traditional equipment. Taking a sewage treatment plant that uses 50 tons of polymers per year as an example, precise dosing control can reduce the waste of about 2 tons of chemicals.

 

Corrosion Resistance
The key components of the automatic polymer dosing system are made of polytetrafluoroethylene (PTFE) and 316L industrial grade stainless steel. The corrosion rate of these materials during processing in high acid and alkali environments (pH range 2-12) is only 0.001 mm. / year, compared with 0.02 mm / year of traditional equipment using ordinary stainless steel materials, the corrosion resistance is increased by 20 times, extending the overall life of the system by more than 50%.

 

Ease Of Installation
The automatic polymer dosing system adopts a modular assembly structure. This design is similar to building blocks. The equipment installation can be completed by splicing the modules one by one, without the need for complex processing on site. A single module weighs as little as 5-7 kg, making it easy to transport and can be installed by a single person. Compared with traditional dosing equipment, the installation time of this equipment is reduced by 45%, from an average of 8 hours to less than 4 hours, improving the flexibility and efficiency of installation.

 

Structure Diagram

 

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The system adopts the design of three tank overflow combination-mixing, aging and storing. The proportion difference caused by the gravity and solubility will automatically separate the dissolved and undissolved solution. Homogeneous degree of the solution will be improved by stirring of the low-speed agitator afterwards.

 

Applications

 

Dosing coagulant, filter aids, disinfection and acid-base fluid for water treatment.
Dosing chemicals in cooling water and circulating water, for example scale inhibitor.
Dosing acid solution, alkaline solution and other solutions in printing and dyeing industry.
Strong technical team and strict final inspections ensure stable quality and long service life of our chemical dosing system.

 

 

Parameters

 

Model

Capacity

(L/h)

Dimensions(mm)

Power

(kW)

Weight (kg)

L

W

H

No load

Running

JY-500

500

1000

1030

1600

1.87

400

1500

JY-1000

1000

1845

1100

1750

2.62

450

2000

JY-1500

1500

2065

1100

1750

2.62

550

2650

JY-2000

2000

2340

1300

1800

2.62

750

3200

JY-3000

3000

2740

1500

1900

3.67

850

3680

JY-4000

4000

3350

1846

1758

3.67

950

4800

JY-5000

5000

3350

1846

1950

3.67

1010

5000

JY-6000

6000

3350

1846

2100

6.67

1120

6200

 

  • The above processing capacity is a reference value. Please consult our company for details when selecting the model.
  • The material of the equipment is SUS304 stainless steel.
     
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