Filter Press

XY Filter presses yield the driest cake and the clearest filtrate when compared to other dewatering equipment for specific applications. The proper selection of cloths, plates, pumps, and ancillary processes—such as precoat, cake wash, and cake squeeze—is essential for the optimal operation of the dewatering system.
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Description
Overview

 

The Filter Press is a device that achieves solid-liquid separation through mechanical pressure. It uses hydraulic or mechanical devices to apply pressure to the filter plate, so that the liquid in the suspension seeps through the pores of the filter cloth, while the solid particles are trapped in the filter chamber to form a filter cake. The device consists of a frame, a clamping mechanism, and a filtering mechanism, and has become the core solid-liquid separation equipment in sewage treatment, mining, food processing, etc.

 

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Structure Diagram

 

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Features

 

Corrosion-resistant
The filter plate of the Filter Press is made of reinforced polypropylene material. Glass fiber reinforcement is added to its formula to make the tensile strength reach 60MPa (45% higher than ordinary plastics). With the surface electroplating zinc treatment, the corrosion rate is less than 0.02mm/year in an acid-base environment with pH=1-14.

 

High separation efficiency
By integrating the Taiwan technology hydraulic station and PLC control system, the Filter Press realizes a dynamic pressure compensation mechanism. When the filter cake thickness increases, the system automatically increases the pressure to the preset threshold (error ±0.1MPa) to ensure filtrate turbidity is stable below 3 NTU. The control system shortens the single cycle time by about 10%, increases the average daily processing capacity to 1,200 tons, and improves the efficiency of traditional equipment by 40%.

 

Strong stability
The frame is made of Q345B high-strength steel, and the distribution of welding nodes is optimized through finite element analysis, with a fatigue life of more than 100,000 cycles. The filter plate edge adopts a T-shaped double-seal structure with a leakage rate of less than 0.5%, and high-precision processing to ensure the reliability of sealing under high pressure. The continuous operation failure rate of the Filter Press is less than 0.3%/year, which is significantly better than similar products.

 

The high degree of automation
The electric hydraulic integrated system of the Filter Press supports the entire process of automatic plate pulling, filter cake extrusion, and filter cloth cleaning, and can realize remote monitoring, and key parameters can be adjusted in real-time. Operators only need to complete parameter settings through the touch screen, and one person can manage multiple devices.

 

Parameters

 

Model

Filter area

Plate size

Thickness of filter plate

Thickness of

filter cake

Chambers No.

Total volume

External dimensions

Dimension of

installed base

Working

pressure

Motor power

Weight

(m²)

(mm)

(mm)

(mm)

(pcs)

(L)

(mm)

(mm)

(MPa)

(kW)

(KG)

XY-8/630

8

630*630

60

25

12

100

1950*834*1095

1500

≤ 1.0

1.5

1150

XY-10/630

10

630*630

60

25

15

125

2100*834*1095

1650

≤ 1.0

1.5

1200

XY-12/630

12

630*630

60

25

18

150

2250*834*1095

1800

≤ 1.0

1.5

1230

XY-16/630

16

630*630

60

25

25

200

2600*834*1095

2150

≤ 1.0

1.5

1330

XY-20/630

20

630*630

60

25

31

250

2900*834*1095

2450

≤ 1.0

1.5

1410

XY-25/630

25

630*630

60

25

39

313

3300*834*1095

2850

≤ 1.0

1.5

1540

XY-30/630

30

630*630

60

25

47

375

3700*834*1095

3250

≤ 1.0

1.5

1670

XY-20/800

20

800*800

60

32

20

320

2765*1100*1200

2200

≤ 1.0

2.2

2160

XY-30/800

30

800*800

60

32

30

480

3365*1100*1200

2800

≤ 1.0

2.2

2490

XY-40/800

40

800*800

60

32

40

640

3965*1100*1200

3400

≤ 1.0

2.2

2820

XY-50/800

50

800*800

60

32

50

800

4565*1100*1200

4000

≤ 1.0

2.2

3140

XY-60/800

60

800*800

60

32

60

960

5165*1100*1200

4600

≤ 1.0

2.2

3470

XY-70/800

70

800*800

60

32

70

1120

5765*1100*1200

5200

≤ 1.0

2.2

3950

XY-40/920

40

920*920

60

30

32

600

3700*1220*1340

3080

≤ 1.0

4&2.2

3130

XY-50/920

50

920*920

60

30

40

750

4180*1220*1340

3560

≤ 1.0

4&2.2

3440

XY-60/920

60

920*920

60

30

48

900

4660*1220*1340

4040

≤ 1.0

4&2.2

3750

XY-70/920

70

920*920

60

30

56

1050

5140*1220*1340

4520

≤ 1.0

4&2.2

4200

XY-80/920

80

920*920

60

30

64

1200

5620*1220*1340

5000

≤ 1.0

4&2.2

4520

XY-90/920

90

920*920

60

30

72

1350

6100*1220*1340

5480

≤ 1.0

4&2.2

4800

XY-100/920

100

920*920

60

30

80

1500

6580*1220*1340

5960

≤ 1.0

4&2.2

5250

XY40-/1000

40

1000*1000

60

30

23

600

3360*1320*1430

2606

≤ 1.0

4&2.2

4320

XY50-/1000

50

1000*1000

60

30

29

750

3720*1320*1430

2966

≤ 1.0

4&2.2

4600

XY60-/1000

60

1000*1000

60

30

35

900

4080*1320*1430

3326

≤ 1.0

4&2.2

4880

XY70-/1000

70

1000*1000

60

30

41

1050

4440*1320*1430

3686

≤ 1.0

4&2.2

5160

XY80-/1000

80

1000*1000

60

30

47

1200

4800*1320*1430

4046

≤ 1.0

4&2.2

5440

XY90-/1000

90

1000*1000

60

30

53

1350

5160*1320*1430

4406

≤ 1.0

4&2.2

5720

XY100-/1000

100

1000*1000

60

30

59

1500

5620*1320*1430

4866

≤ 1.0

4&2.2

6000

XY120-/1000

120

1000*1000

60

30

71

1800

6340*1320*1430

5486

≤ 1.0

4&2.2

6580

XY-100/1250

100

1250*1250

60

30

37

1500

4840*1620*1755

3800

≤ 1.0

6.2-9.7

7400

XY-120/1250

120

1250*1250

60

30

45

1800

5320*1620*1755

4290

≤ 1.0

6.2-9.7

7900

XY-140/1250

140

1250*1250

60

30

53

2100

5800*1620*1755

4780

≤ 1.0

6.2-9.7

8400

XY-160/1250

160

1250*1250

60

30

61

2400

6280*1620*1755

5270

≤ 1.0

6.2-9.7

8900

XY-180/1250

180

1250*1250

60

30

69

2700

6760*1620*1755

5760

≤ 1.0

6.2-9.7

9400

XY-200/1250

200

1250*1250

60

30

75

3000

7120*1620*1755

6120

≤ 1.0

6.2-9.7

9900

XY-225/1250

225

1250*1250

60

30

85

3375

7720*1620*1755

6730

≤ 1.0

6.2-9.7

10500

XY-250/1250

250

1250*1250

60

30

95

3750

8320*1620*1755

7340

≤ 1.0

6.2-9.7

11200

XY-300/1500

300

1500*1500

75

35

77

5270

9430*2400*1800

7930

0.5-1.6

9.7-15

19610

XY-350/1500

350

1500*1500

75

35

90

6220

11420*2400*1800

9010

0.5-1.6

9.7-15

21680

XY-400/1500

400

1500*1500

75

35

103

7040

12400*2400*1800

9930

0.5-1.6

9.7-15

24910

XY-450/1500

450

1500*1500

75

35

116

7980

13390*2400*1800

11010

0.5-1.6

9.7-15

26980

XY-500/1500

500

1500*1500

75

35

129

8790

14300*2400*1800

11930

0.5-1.6

9.7-15

28750

 

  • Available options: automatic pulling plate and automatic turning plate to collect liquid.

 

Applications

 

Environmental protection: used for municipal sludge dehydration, the treated filter cake meets the landfill standard.
Food processing: used in the juice clarification process to improve product transmittance.
Chemical production: Optimize the filtrate quality in the titanium dioxide washing process to improve product whiteness.
Mining and smelting: achieve efficient dehydration of tailings and reduce storage capacity.

 

Details Show

 

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Project Sites

 

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FAQ

 

Q: How to select a suitable model?

A: 1. Production Requirements
To begin with, it is essential to comprehend the varying requirements related to material type, moisture content, volume, and processing capacity in our production processes.
2. Operating Modes
The van filter press operates in two distinct modes: manual and automatic. The manual mode is best suited for smaller filtration volumes, whereas the automatic mode caters to larger filtration areas and higher production outputs.
3. Maintenance Protocols
Future maintenance practices will significantly influence both the lifespan and filtering efficiency of the equipment; therefore, it is crucial to select a reputable manufacturer known for its maintenance track record and implement systematic daily upkeep to prevent malfunctions or premature wear of the equipment.
4. Quality of Filter Fabric
The quality of filter fabric plays a pivotal role in determining the effectiveness of filtration; thus, prioritizing high-quality materials is imperative. Currently available options predominantly include polyester and polypropylene fabrics-among which polypropylene exhibits superior characteristics such as resistance to acids and alkalis, durability against wear, high-temperature tolerance, and aging resistance, among others.

 

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