Internal Pressure Type

The internal type pressure ultrafiltration membrane is a polymeric semi-permeable membrane employed in the ultrafiltration process to effectively separate polymer colloids or suspended particles of specific sizes from solutions. Utilizing pressure as the driving force, this asymmetric membrane type features pore sizes ranging from 1 to 100 nm and a pore density of approximately 10 pores per cm², with an operational pressure differential between 100 and 1000 kPa.
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Description
Overview

 

The internal pressure type ultrafiltration membrane is a semipermeable membrane component that uses internal pressure difference as a driving force and achieves selective separation of substances through asymmetric pore structure. It is widely used in water purification, colloid separation, reverse osmosis pretreatment, and high-temperature wastewater treatment.

 

 

Features

 

Precise separation performance
The coordinated design of nano-scale pores and pore density enables the Internal pressure-type ultrafiltration membrane to have a 98% interception rate for substances with a molecular weight greater than 10 kDa. The internal pressure driving mechanism reduces the concentration polarization effect. Compared with the external pressure membrane, its flux attenuation rate is reduced by 35%, and the yield is increased by 20% in applications such as juice concentration.

 

Wide temperature range material adaptability
Using a high-temperature resistant polymer or alloy substrate, the internal pressure type ultrafiltration membrane can operate stably in the range of -40℃ to 600℃. At low temperatures (-20℃), the elastic modulus of the material only decreases by 12%, ensuring sealing; the flux attenuation rate is less than 8% during continuous operation at high temperatures (40℃), which meets the needs of high-temperature wastewater treatment.

 

High maintenance efficiency
The internal pressure type ultrafiltration membrane with open flow channel design increases the media coverage by 40% by optimizing the cleaning path and reduces the use of chemical cleaning agents by 30% with the backwash device. Its modular components support quick replacement in 5 minutes, which shortens the maintenance time by 70% compared with traditional welded equipment.

 

 Stability in a high-pressure environment
The structural strength of the internal pressure-type ultrafiltration membrane is optimized through finite element analysis. The deformation is strictly controlled within 0.1% within the working pressure difference range of 0.1-1.0 MPa, ensuring that high-efficiency separation capacity is maintained under high-pressure impact. Under continuous loading of 1.0 MPa, the membrane pore size change rate is less than 2%, and the interception efficiency is stable at more than 98%, which fully meets the needs of high-pressure application scenarios such as industrial wastewater treatment.

 

Structure Diagram

 

image003

 

Parameters

 

Model

UF160

UF4046

UF4040

Design Flux (L/m²/h)

40-80

Produced Water Pollution Index (SDI 15)

<3

Expected Filtration Turbidity (NTU)

<<1

E. coli Removal Rate (log)

>6

Virus Removal Rate (log)

>4

Filter Method

Full or Cross-flow Filtration

Membrane Material and Type

PVC\PAN

Shell/Sealing Material

PVC/ Epoxy Resin

Nominal Cutting Molecular (Dalton)

100,000

Membrane In/ Outer Diameter (mm)

1.0/1.6

Module Nominal Area (m²)

15

4.5

4

Maximum Water Inlet Pressure (MPa)

0.3

Maximum Transmembrane Pressure Difference (MPa)

<0.2

Recommended Operating Pressure Difference (MPa)

0.01-0.1

Maximum Working Temperature ()

40℃

Tolerant pH Range

3-9

Backwash Pressure (MPa)

<0.2

Backwash Flow (L/m²/h)

100-200

①Depends on water inlet conditions.

②③refers to the test value when the influent turbidity is less than 20NTU.

 

Model

UF8060

UF8040

UF1060

Design Flux (L/m²/h)

40-80

Produced Water Pollution Index (SDI 15)

<3

Expected Filtration Turbidity (NTU)

<<1

E. coli Removal Rate (log)

>6

Virus Removal Rate (log)

>4

Filter Method

Full or Cross-flow Filtration

Membrane Material and Type

PVC\PAN

Shell/Sealing Material

PVC/ Epoxy Resin

Nominal Cutting Molecular (Dalton)

100,000

Membrane In/ Outer Diameter (mm)

1.0/1.6

Module Nominal Area (m²)

25

21

50

Maximum Water Inlet Pressure (MPa)

0.3

Maximum Transmembrane Pressure Difference (MPa)

<0.2

Recommended Operating Pressure Difference (MPa)

0.01-0.1

Maximum Working Temperature ()

40℃

Tolerant pH Range

3-9

Backwash Pressure (MPa)

<0.2

Backwash Flow (L/m²/h)

100-200

①Depends on water inlet conditions.

②③refers to the test value when the influent turbidity is less than 20NTU.

 

Dimensions

 

UF160

image005

 

Model

A(mm)

B(mm)

C(mm)

L1(mm)

L2(mm)

UF160

245

1725

95

225

180

 

UF4046

image007

 

Model

A(mm)

B(mm)

C(mm)

L1(mm)

L2(mm)

UF4046

167

112

112

966

1162

 

UF4040

image009

 

Model

A(mm)

B(mm)

C(mm)

L1(mm)

UF4040

101

19

27

1016

 

UF8060

image011

 

Model

A(mm)

B(mm)

C(mm)

L1(mm)

L2(mm)

UF8060LONG

307

236

183.5

1055

1465

UF8060SHORT

307

236

183.5

995

1405

 

UF8040

image013

 

Model

A(mm)

B(mm)

L1(mm)

UF8040

202

28.6

1016

 

UF1060

image015

 

Model

A(mm)

B(mm)

L1(mm)

L2(mm)

L3(mm)

UF1060

250

173

1600

1680

1713

 

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