Microscreen Drum Filter

JZL Microscreen drum filter is a kind of precision filtration equipment that uses gravity or pressure difference to make the suspension pass through a certain porous medium, intercept the solid suspension in the suspension, and realize the effective separation of solid and liquid in the suspension.
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Description
Overview

 

Micro-sieve drum filter is a solid-liquid separation equipment widely used in sewage treatment, industrial wastewater treatment and aquaculture. Its core component is a horizontally mounted cylindrical drum covered with filter screens with specific apertures. When working, the liquid to be treated enters from one end of the drum, the liquid flows out through the filter screen aperture, and the solid suspended matter is trapped on the filter screen to form filter residue. As the drum rotates, the filter residue is transported to the discharge end and removed by the backwash system.

 

 

Features

 

High Efficiency Filtration
The microsieve drum filter uses a high-precision filter with a pore size usually ranging from 40 microns to 200 microns, which can effectively remove suspended particles in the water body. The turbidity of the treated water body can be reduced to 3~5 NTU (turbidity unit). The suspended solids removal rate is as high as 95%, which is more than 30% higher than the traditional sedimentation tank. This makes it particularly effective in scenarios where high water quality standards are required, such as drinking water purification and industrial water treatment.

 

Save Water
The microsieve drum filter is equipped with a backwash device to clean the filter screen in real time during the working process to avoid clogging. The backwash water volume per hour only accounts for 0.6% to 1% of the treated water volume, significantly reducing water waste. For example, a microsieve drum filter with a processing capacity of 100 cubic meters per hour saves about 1.2 tons of water per day, which is more than 40% lower than manual cleaning equipment.

 

Durability
The main components of the micro-sieve drum filter, such as the filter screen and drum, are made of 316L stainless steel with a tensile strength of up to 515 MPa and can withstand more than 500 high-pressure backwash operations without deformation. Moreover, 316L stainless steel has strong corrosion resistance. In a seawater environment with a salt content of 35‰, the corrosion rate is less than 0.01 mm/year, which is much lower than the 0.05 mm/year of ordinary stainless steel. These factors enable its service life to be more than 15 years, far exceeding the 5 to 8 years of traditional filters.

 

Small Footprint
A single microsieve drum filter occupies an area of ​​less than 4 square meters. Compared with traditional systems that require a large sedimentation tank, it can save up to 60% of the floor space. For small and medium-sized sewage treatment plants with a daily treatment capacity of 10,000 cubic meters, the use of microsieve drum filters can reduce infrastructure construction costs by nearly one million yuan.

 

Structure Diagram

 

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The untreated wastewater enters the microscreen drum filter through the water inlet. Upon detecting the liquid level, the sensor triggers the drive system to set the filter drum in motion and activates the backwash pump. As the raw sewage passes through a high-strength stainless steel filter under gravity or pressure differential, solid suspended matter is captured within. The backwash pump then propels the filtered effluent and disperses a high-pressure umbrella-shaped water column via nozzles positioned on top of the filter drum. This process cleanses accumulated solid suspended solids from inside out, directing them downwards. Fine particulate matter is gathered by a flushing water collection tank within the filter drum and discharged through sewage pipes when there's no flow through equipment, which will automatically halt.

 

Parameters

 

Influent water quality

SS≤30mg/L (Instantaneous peak 60mg/L)

Effluent quality

SS≤10mg/L

Average filtration speed

220m/h

Separation efficiency

81%-97%

Backwashing water volume

≤0.3%

Backwashing pressure

0.7MPa

Head loss

≤0.3m

Filter material

Stainless steel

Medium temperature

Normal atmospheric temperature

 

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Model

JZL1000

JZL2000

JZL3000

JZL5000

JZL10000

JZL15000

JZL20000

JZL25000

JZL30000

Capacity(m³/h)

1000

2000

3000

5000

10000

15000

20000

20000

20000

Dimension

L

2000

2400

2900

2900

3800

4700

5600

5600

6500

W

1220

1220

1220

1600

1600

1600

1600

1760

1760

H

1470

1470

1470

2060

222

2220

2220

2500

2500

Filter screen area (m²)

0.5

1.0

1.5

2.5

5

7.5

10

12

15

Water outlet diameter

DN200

DN250

DN300

DN400

DN500

DN600

DN700

DN800

DN800

Reducer power (kW)

0.37

0.37

0.37

0.75

0.75

0.75

1.5

1.5

1.5

Backwash pump power (kw)

1.1

1.5

1.5

1.5

3

5.5

7.5

11

11

Backwashing water consumption (m3/d)

14

18

20

20

40

60

80

80

100

Backwashing pressure (bar)

7

7

7

7

7

7

7

7

7

 

Project Sites

 

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FAQ

 

Q: How can we guarantee quality?

A: Always a pre-production sample before mass production;
Always final Inspection before shipment;
Always pay attention to 24H After-sales service or Technical Support.

Q: Can you support customization?

A: We have our own engineers and production lines; we can also provide customization service based on your need.

 

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