Ultra-Energy-Saving Submersible Mixer

GQJB Submersible mixer is used for municipal sewage treatment plant and industrial wastewater treatment plant to produce low tangential flow with force, also can be used for create a flow for circulation, nitrification, denitrification and phosphorus removing.
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Description
Introduction

 

GQJB ultra energy-saving submersible mixer is a water treatment equipment, widely used in the mixing, stirring and circulation of municipal and industrial sewage treatment processes. The equipment adopts permanent magnet motor technology, and the motor efficiency reaches the European Class II energy consumption standard, which saves 15-30% energy compared with traditional motors. In addition, the cable adopts a double-layer sealing design to ensure that water cannot enter the motor, which improves the reliability of the equipment.

 

Features

 

Energy Saving
GQJB ultra energy-saving submersible mixer adopts permanent magnet motor technology, which reduces coil current loss, improves magnetic energy utilization, and makes the motor efficiency reach the European IE4 ultra-high energy efficiency standard, which is 15%-30% higher than ordinary motor efficiency. In this way, under standard working conditions, about 8,000 kWh of electricity can be saved each year, which is equivalent to nearly 10 months of continuous operation of a household air conditioner.

 

Sealing
GQJB ultra energy-saving submersible mixer adopts a double sealing system design. The first seal prevents external moisture from entering the sealing chamber, and the second seal is located inside the sealing chamber to provide additional waterproof protection. The sealing system has been rigorously tested and can withstand water pressures up to 3MPa, equivalent to the pressure at a depth of 300 meters. This sealing makes the equipment less likely to be damaged by water ingress.

 

Self-cleaning Impeller Design
The impeller surface of the GQJB ultra energy-saving submersible mixer adopts anti-fouling coating technology, which can reduce the adhesion of the impeller surface, thereby reducing the entanglement of fibers and impurities. This design allows users to reduce the number of cleanings by more than 50% per year.

 

Scope of application

 

The submersible mixer is mainly used for mixing, stirring and circulation in the process of municipal and industrial sewage treatment. It can also be used as a push flow device for landscape water circulation. It can create water flow through stirring and effectively prevent the settlement of suspended solids.

 

Working Conditions

 

To ensure the proper operation of the submersible mixer, please select the appropriate working environment and operating mode. If you have any special requirements, feel free to contact our company.

The temperature of the stirred medium should generally range between 0℃ and 40℃, with a pH range of 5 to 9. The medium density should not exceed 1150 kg/m³, and the long-term operational diving depth should not exceed 20 meters.

 

Selection Notes

 

  1. Application Scenarios
  2. Pool Dimensions
  3. Medium Properties: Including viscosity, density, solid content, etc.

The required power for the mixer is determined based on the volume, density, viscosity, and mixing depth of the stirred liquid. Depending on the specific situation, one or more mixers may be required. For assistance with model selection, please contact our company.

 

Special Notes:

  1. The submersible mixer must be fully submerged in water to operate.
  2. It is strictly prohibited to use the mixer in flammable, explosive, highly corrosive, or high-temperature environments.
  3. The minimum submersion depth of the submersible mixer is 900 mm.

 

Parameters

 

Model

Related Power (kW)

Related Electric (A)

Efficiency

(Eff.%)

Power Factor

(P.F)

Propeller Diameter

(mm)

Rotating

Speed

(r/min)

Weight

(kg)

Installation

System

Push-force

(N)

GQJB400/740-1.5

1.5

3.7

88.1

0.77

400

740

50/65

System II

630

GQJB320/740-2.2

2.2

5.2

89. 7

0.81

320

740

80/85

System II

720

GQJB400/740-2.5

2.5

5.8

90.1

0.82

400

740

85/93

System II

840

GQJB400/740-3

3

6.8

90.3

0.82

400

740

85/93

System II

920

GQJB400/740-4

4

8.8

90.9

0.82

400

960

85/93

System II

1260

GQJB620/480-4

4

7.1

90.9

0.82

620

480

175/191

System III

1470

GQJB620/480-5

5

8.4

92.1

0.83

620

480

180/196

System III

1900

GQJB620/480-7.5

7.5

12.3

92.6

0.84

620

480

190/206

System III

2700

GQJB620/480-10

10

15.4

93.6

0.85

620

480

210/226

System III

3450

GQJB620/480-15

15

24

94.1

0.86

620

480

260/276

System III

4200

GQJB620/480-18.5

18.5

29.2

94.3

0.86

620

480

280/296

System III

4600

GQJB620/480-22

22

34.5

94.7

0.86

620

480

290/306

System III

5500

GQJB740/303-15

15

31.6

/

/

740

320

280/298

System III

4200

GQJB740/303-18.5

18.5

37.6

/

/

740

320

310/328

System III

4650

GQJB740/303-22

22

44.7

/

/

740

320

330/348

System III

5770

 

Notes

 

  1. For the mixer in the table above, the value in the "Weight" column indicates the weight of the mixer both with and without the dome.
  2. The motor winding insulation is of grade F, with a protection rating of IP68. The motor is designed for 24-hour continuous operation.
  3. Class H insulated motors are available upon request.
  4. High-efficiency impellers with two blades are available upon request.

The installation dimensions of the ultra-energy-saving submersible mixer are compatible with those of standard products, ensuring easier installation and replacement.

 

Flow field diagram of submersible mixer

product-881-497
product-865-472

The flow velocity field is the boundary flow velocity in clear water V=0.1m/s

product-884-616

 

Dimensions of submersible mixer

product-736-302

product-992-465

product-1008-473

 

Installation reference

 

product-865-955

 

Comparison table of power saving effect between energy-saving submersible mixer and ordinary submersible mixer

 

Product Name

Ultra-Energy-Saving mixer

Ordinary mixer

Model

GQJB400/740-1.5

QJB1.5/8-400/3-740

Motor power

1.5kW

1.5kW

Speed rate

740r/min

740r/min

Impeller Dia.

400mm

400mm

Push-force

600N

600N

Related electric

3.7A

4.4A

Actual use current

3.3A

4A

Electricity consumption per hour

1.54 kWh

1.87 kWh

Annual electricity consumption

13490 kWh

16380 kWh

Annual electricity saving

2890 kWh (24 hours continuous operation)

 

Product Name

Ultra-Energy-Saving mixer

Ordinary mixer

Model

GQJB400/740-2.5

QJB2.5/8-400/3-740

Motor power

2.5kW

2.5kW

Speed rate

740r/min

740r/min

Impeller Dia.

400mm

400mm

Push-force

800N

800N

Related electric

5.8A

7.2A

Actual use current

5.5A

6.5A

Electricity consumption per hour

2.57 kWh

3.04 kWh

Annual electricity consumption

22514 kWh

26607 kWh

Annual electricity saving

4093 kWh (24 hours continuous operation)

 

Product Name

Ultra-Energy-Saving mixer

Ordinary mixer

Model

GQJB400/740-3

QJB3/8-400/3-740

Motor power

3kW

3kW

Speed rate

740r/min

740r/min

Impeller Dia.

400mm

400mm

Push-force

920N

920N

Related electric

6.8A

8.6A

Actual use current

6A

7.5A

Electricity consumption per hour

2.8 kWh

3.5 kWh

Annual electricity consumption

24560 kWh

30660 kWh

Annual electricity saving

6100 kWh (24 hours continuous operation)

 

Product Name

Ultra-Energy-Saving mixer

Ordinary mixer

Model

GQJB620/480-4

QJB4/12-620/3-480

Motor power

4kW

4kW

Speed rate

480r/min

480r/min

Impeller Dia.

620mm

620mm

Push-force

1400N

1400N

Related electric

8.8A

14.2A

Actual use current

6.5A

12.5A

Electricity consumption per hour

3.42 kWh

5.84 kWh

Annual electricity consumption

29976 kWh

51158 kWh

Annual electricity saving

21182 kWh (24 hours continuous operation)

 

Product Name

Ultra-Energy-Saving mixer

Ordinary mixer

Model

GQJB620/480-7.5

QJB7.5/12-620/3-480

Motor power

7.5kW

7.5kW

Speed rate

480r/min

480r/min

Impeller Dia.

620mm

620mm

Push-force

2600N

2600N

Related electric

15.4A

28A

Actual use current

11A

25A

Electricity consumption per hour

5.95 kWh

11.68 kWh

Annual electricity consumption

50720 kWh

102317 kWh

Annual electricity saving

51596 kWh (24 hours continuous operation)

 

Product Name

Ultra-Energy-Saving mixer

Ordinary mixer

Model

GQJB620/480-10

QJB10/12-620/3-480

Motor power

10kW

10kW

Speed rate

480r/min

480r/min

Impeller Dia.

620mm

620mm

Push-force

3300N

3300N

Related electric

19.2A

32A

Actual use current

13A

28A

Electricity consumption per hour

6.84 kWh

13.08 kWh

Annual electricity consumption

59918 kWh

114580 kWh

Annual electricity saving

54662 kWh (24 hours continuous operation)

 

Product Name

Ultra-Energy-Saving mixer

Ordinary mixer

Model

GQJB620/480-15

QJB15/12-620/3-480

Motor power

15kW

15kW

Speed rate

480r/min

480r/min

Impeller Dia.

620mm

620mm

Push-force

4000N

4000N

Related electric

30A

43A

Actual use current

20.5A

39A

Electricity consumption per hour

10.79 kWh

18.22 kWh

Annual electricity consumption

94554 kWh

159646 kWh

Annual electricity saving

65092 kWh (24 hours continuous operation)

 

Product Name

Ultra-Energy-Saving mixer

Ordinary mixer

Model

GQJB620/480-18.5

QJB18.5/12-620/3-480

Motor power

18.5kW

18.5kW

Speed rate

480r/min

480r/min

Impeller Dia.

620mm

620mm

Push-force

4400N

4400N

Related electric

36.5A

51A

Actual use current

25A

47A

Electricity consumption per hour

13.16 kWh

21.96 kWh

Annual electricity consumption

115281 kWh

192369 kWh

Annual electricity saving

77088 kWh (24 hours continuous operation)

 

Product Name

Ultra-Energy-Saving mixer

Ordinary mixer

Model

GQJB620/480-22

QJB22/12-620/3-480

Motor power

22kW

22kW

Speed rate

480r/min

480r/min

Impeller Dia.

620mm

620mm

Push-force

5300N

5300N

Related electric

43.1A

60A

Actual use current

29.5A

55A

Electricity consumption per hour

15.53 kWh

25.7 kWh

Annual electricity consumption

136042 kWh

225132 kWh

Annual electricity saving

89090 kWh (24 hours continuous operation)

 

Electricity Consumption Comparison Table

 

product-695-334

 

Case pictures

 

product-783-263

product-802-377

product-783-313

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